Digital Twin Construction

Wi-Fi Vibration Sensor “conanair” combining
・Wi-Fi Vibration Sensor Conanair's feature detects wear and tear on machinery and equipment components, notifies abnormalities before trouble occurs, and manages sensor signals centrally via a browser
And
・The system configuration with INTEGNANCE VR, which can represent a factory in a virtual space using digital twin and generative AI
enables the construction of a manpower-saving system for maintenance management.

What is INTEGNANCE VR

INTEGNANCE VR from Brownreverse Inc. supports labor-saving and on-site work reform in maintenance operations at plants and factories by building plants and other facilities in a virtual space, making it easy to check the site online. The most remarkable feature of the “Fast Digital Twin” is that a plant can be represented in a virtual space in as little as three days. Fast Digital Twin is the first step toward manufacturing DX. We are a distributor of INTEGNANCE VR.

Brownreverse.Inc　 INTEGNANCE VR

 

Main Functions to Streamline Operations

INTEGNANCE VR has a variety of functions that support efficient maintenance operations.

Spatial simulation

It can be used to plan scaffolding construction locations, check material delivery routes for common use and equipment renewal, and check for construction complications.

Desktop Surveying

It can survey between two points on display without deciphering drawings or measuring actual lengths in the field.

Piping NAVI

On panoramic photographs, it can map corrosion loops and corrosion/damage priority management sections.

Used Cases

Requests for rough estimates for construction/inspection can be completed online

By registering information on equipment, etc., in VR in advance, “details of the construction target,” “exact location,” and “construction route” can be communicated online to subcontractors, significantly reducing on-site operation time. Subcontractors can use the “desktop surveying” and “spatial simulation” functions to obtain information necessary for rough estimates, such as the quantity of scaffolding and heavy equipment, in VR, enabling them to submit estimates to clients early.

Simplified evaluation of allowable span method in VR even for seismic diagnosis work

Although there have been many cases of disasters involving piping systems, many offices have been slow to comply with seismic design standards for existing facilities. As a countermeasure, “voluntary improvement of seismic resistance” is necessary. Still, the burden of on-site verification work (checking the position and shape of supports, measuring the dimensions between supports, etc.) is enormous. By realizing these tasks in VR, it is possible to perform simple evaluations efficiently.

Piping management

By displaying piping to be managed (e.g., corrosion loops, oil types, short-life areas, etc.) in different colors according to purpose, checking piping on site can be eliminated, and work such as inspections and construction planning can be performed on a desktop.